Jey Oil Refining Company

Jey Oil Refining Company

The Oil Refinery Jey or the Oil Refining Company Jey has been established in 2003; with the investment of Oil Industry Personnel Pension Fund,[1] with a nominal capacity of 1'800'000 tons as the largest producer of bituminous units in the Middle East.[2] The company has two production and storage sites in Isfahan and Bandar Abbas and the head office in Tehran

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Iran bitumen 180

iran bitumen

 

The first Asia, Middle East, Africa and Iran Bitumen Conference (AMEA) was held by Petrosil from 12 to 13 July 2017 in Mumbai, India.

The conference was attended by more than 200 senior bitumen decision makers from more than 20 countries in the region, including Iran bitumen.

 

Bitumen conferences provide a comprehensive overview of the Iranian and regional bitumen market, including the latest trends, drivers, competitive environment, logistics updates, technological advances, demand and supply information, and give delegates the opportunity to meet with experts. Highlight the exchange industry. And to produce Iranian bitumen, have information and access to the best offers.

 

Asian countries such as Iran, China, India, Singapore, South Korea, Thailand, Malaysia, Indonesia, Vietnam, Japan and other countries have one of the fastest growing and dynamic bitumen markets, while the Middle East is one Becomes the center. This region is good for bitumen supply and stands out in the Iran bitumen market and gives extraordinary opportunities to Iran bitumen refineries and other refineries, suppliers and road construction companies around the world.

 

 The Iran bitumen market is ready to play a key role in shaping the future of the global Iran bitumen market through trade, road construction, capacity building, technological change and significant innovations in the region.

Iran Bitumen

Iran is the only exporter of bitumen in the Middle East.

Iran bitumen is in the Middle East, which has the capacity and potential to export bitumen, and the only country that competes with Iran is Bahrain.

Jey Oil Company is now the largest producer of bitumen in Iran and the Middle East.

 

Iran bitumen imports have been able to capture the markets of countries such as Iraq, which are themselves producers of bitumen. This is a complication that the Iraqis called our brands among themselves.

 

Approximately 1.5 million tons of bitumen are exported annually to Asia, Europe and Africa at an estimated value of $ 500 million, mainly to countries such as the Persian Gulf, Pakistan, Afghanistan, China, Malaysia and Singapore.

 

The main points about Iran bitumen industry can be mentioned as follows:

- Iran bitumen is ranked seventh and fourth in the world among dozens of countries producing and exporting bitumen, respectively.

 

Iran bitumen can meet 8.3% of global bitumen demand!

- Bitumen is usually used in two fields of road construction and insulation. About 90% of Iranian bitumen produced is used in road construction, and insulation costs only 10% of the bitumen consumed.

- About 100 companies are active in the field of packing and selling bitumen in Iran.

Duties of Iran Petroleum and Bitumen Refining and Distribution Company:

The company transports crude oil to refineries and porters for export, refining, production and distribution of petroleum products throughout Iran and the construction of refineries and offshore operating systems.

 

There are different types of Iran bitumen, each of which has a specific application. In a general category, primary bitumen resources can be divided into the following three categories:

1. Petroleum bitumens: These are Iran bitumens whose source is crude oil.

2. Bitumens: Bituminous and hard materials that are the remnants of coal tar distillation.

3. Natural bitumens: are a group of bituminous materials that are naturally formed under the influence of atmospheric factors and the passage of time and are used without the need for distillation methods.

 

Jey Oil Company is the main producer of Iran bitumen.

It accounts for more than 28% of Iran bitumen sales.

Company Subject:

Construction, commissioning, operation and implementation of design and development of refineries and related units in or outside the country

Directly or indirectly with the participation of Iranian and foreign natural or legal persons and independently including:

• Production, extraction and sale of petroleum products and products and derivatives and by-products and bitumen of Iran and other items

Technical, engineerin

g, commercial and manufacturing activities that directly or indirectly affect the company's performance

Be connected

• Carrying out domestic and foreign trade activities for buying and selling, importing and exporting materials, goods,

Products, petroleum products, derivatives and by-products as well as import of machinery and equipment

Need.

• Establishment of distribution, supply and agency networks inside and outside the country.

• Buying and selling shares of manufacturing and service companies and participating in economic activities of buying and selling

Technical, commercial and production engineering services

 

Providing laboratory services for petroleum products (types of Iran gbitumen).

• Performing service, financial and credit services regarding the provision of resources and facilities required by the company.

• Perform all operations that are directly and indirectly necessary to achieve the goals and objectives of the company and

be useful

 

The nature of trade

Jey Oil Company, as the largest bitumen refinery unit in Iran, has a significant share in supplying the need for bitumen.

The country and the region are such that despite having only one refinery to produce Iran bitumen

Meets the basic needs of the domestic market and exports about 65% of its products.

The company intends to use the knowledge and experience of employees, appropriate tools and equipment and produce the product

According to global standards, have a larger share of the global market.

 

Introduction of product types:

1. Types of Iran bitumen blown according to standards

(Degree of influence) influence •

(PG) (degree of performance) Performance •

U(VG) (Viscosity Grade) Viscosity •

2. Production of Iranian bitumen in accordance with the Australian standard

3. Production of soluble bitumens (Cutback bitumen)

4. Production of emulsion bitumen (emulsion bitumen)

5. Production of modified bitumens and special products according to customer needs

 

 

Main markets, competitive position and company position:

Present and future markets and market share

At present, in addition to supplying the domestic market, Iran Oil products and bitumen are exported to more than 20 countries around the world.

to be. The main markets of this company are India, Pakistan, South Persian Gulf countries,

South and Southeast Asian countries as well as African countries, especially East Africa.

Increase the sale of Iran bitumen in the markets according to the set goals and in line with the strategic goals of the company

The current flow and entry into new markets will continue. In the new approach of marketing and market development and in accordance with the objectives

Determined in the company's strategic plan, direct presence and sales in target markets as a macro strategy

folowing.

 

Competition status

Prior to 2010, J Oil Refining Company and Pasargad Oil Company were active in the production of Iran bitumen.

They controlled almost the entire Iran bitumen market, but gradually since 1989, with the emergence of new actors in

This industry has been added to the list of producers of this product by obtaining a license from about 70 companies producing bitumen in Iran.

These competitors created fierce competition by buying the vacuum baton of Bandar Abbas refinery, which is 40/50 bitumen.

They have created sales and exports of Iran bitumen and have increased the price of Iran bitumen exports.

The growing trend of Iran bitumen exports (about 3.2 million tons in 1994, about 3.3 million tons in 1995 and

In 1996, about 3.6 million tons) led to the presence of strong competitors in this field. Currently

About 70 companies have licenses to produce bitumen in Iran, but the number of companies that are active in this field and

The title is the main competitor of about 20 companies, including Pasargad

Jay's main competitor pointed to a market share of around 30%. After Pasargad Company, the main competitors of this company are producers who have coastal and production facilities in Bandar Abbas, which these producers due to their proximity to

Sales and as a

 

result of non-payment

result of non-payment of transportation costs, it is possible to offer Iran bitumen at a lower price.

Other competitors are active in this field in Azerbaijan province, which sells its bitumen to the markets of Turkey, Georgia and

They export to Armenia.

 

Operation results and prospects:

Based on the strategic plan and the adopted strategies, there are several operational plans in G-direction oil company.

Achieving the company's vision and goals is formulated as follows:

 Strengthening Bandar Abbas export infrastructure, including the construction of bitumen storage tanks

. Completing the supply chain with the aim of maintaining competition and increasing the share of the Iran bitumen market

Improving the marketing system and increasing the share of direct sales of Iran bitumen products and 

. Strengthening Iran bitumen production capacities and infrastructure

As a result of the measures taken in this field, the following achievements were achieved:

1- Construction of Iran bitumen storage tanks in Bandar Abbas with a capacity of 24,000 tons

As a result of this measure, the sales volume of Iram bitumen exports of this company has increased significantly and the major exports of FOB Company

At the end of 1396 amounted to 200,000 tons and the share of bulk FOB exports to 21% of total exports

The company arrived.

2- Development of Iran bitumen product portfolio and covering target markets

 According to the company's plan to participate in new markets and increase the variety of Iran bitumen products and and coatings

Aim for market degrees from 2014 using existing laboratory facilities and equipment

JeyOil Company succeeds in preparing Iran bitumen formulation and production with new standards and creating variety in the basket

Products, production and supply of 14 new Iran bitumen products with VG and PG viscosity classification.

Following the fall in oil and iran bitumen prices in the market, all petroleum products faced international market crises.

In recent months, the price of Iran bitumen has dropped by 70.60 worldwide.

 

Due to the spread of the Corona virus in the world, the demand for oil has decreased and the price of oil has decreased and the price of Iran bitumen has been affected!

 

On the other hand, due to the security of the countries, the internal borders were closed, so the exchange of goods, especially Iran bitumen, around Turkey, Georgia, Azerbaijan, Turkmenistan and Uzbekistan was stopped.

Excessive exchange rate fluctuations have occurred especially recently.

 

Since the target markets no longer store or buy Iran bitumen at this price, the price of Iran bitumen decreases.

 

There is another scenario where the corona virus spreads further and countries are forced to shut down and shut down construction.

Iram IV in terms of oil reserves and the sixth largest producer and can play an important role in the price of Iran bitumen and oil prices.

For this reason, sanctions on Iranian oil exports will have a direct impact on world oil prices. But most importantly, OPEC has had a greater impact on world oil prices and bitumen prices.

Iran due to the high capacity of the country's refineries in the production of vacuum baton as a raw material for the production of Iran bitumen and also the existence of a large number of Iran bitumen companies that have the necessary capabilities to produce Iran bitumen in compliance with all necessary standards.

 

According to the records of the amount of vacuum batons produced in the country and also the statistics of Iran bitumen exports according to the published information of the Customs of the Islamic Republic of Iran, up to 30% of Iran bitumen production is approximately 8.1 to 2 million tons in domestic construction projects. And the rest of Iran bitumen is sold in export markets.

 

At present, the pricing of Iran bitumen and other special petroleum products is done every fortnight according to the approval of the Market Regulation Headquarters and according to the formula determined by the Oil Refining Industry Employers Association, which consists of seven refineries in the country. It is worth mentioning that in the formula determined to calculate the price of Iran bitumen, the dollar price of FOB Persian Gulf Fuel 380 is included based on the rates announced in Pletz magazine and the dollar price of Iran bitumen is calculated based on it.

Also, due to the need to sell Iran bitumen in the commodity exchange in Rials, the price of Iran bitumen is calculated, the average monthly purchase and sale prices of dollars are multiplied in the Nima system and the price of Iran bitumen in Rials is announced for supply by the country's refineries in the commodity exchange.

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Emulsion bitumen

The classification for bitumen emulsions is based on the following criteria:

 

1- Ionic structure (electrical charge sign of a particle)

 

2- Stability in contact with fast-breaking (unstable), medium-breaking (semi-stable), late-breaking (stable and very stable) stone materials

 

 

Why emulsion?

 

Bitumen is solid or semi-solid at ambient temperature, which does not have the necessary performance, but can be used in the following three ways, which are:

 

Heating bitumen

 

Mixing bitumen with petroleum solvents (soluble bitumen)

 

Mixing bitumen with water as a bitumen emulsion

 

The first method is usually used for high volume jobs. The second method is expensive today because it causes the loss of petroleum solvents, environmental pollution and the release of hydrocarbons, especially in urban areas, and carries the risk of fire. In addition, the work in this case should be done in a favorable season with dry and non-wet stone materials.

 

Bitumen emulsions should have special properties depending on the use, for example, the characteristics of bitumen emulsion used to create an adhesive layer between two layers of asphalt are different from the bitumen emulsion used to prepare cold asphalt mixture.

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Asphalt

Today, several important factors regarding the quality of asphalt are examined.

 

 Power and ability to carry long distances.

 

 Ability to use asphalt with low thickness.

 

Speed ​​of asphalt distribution, especially in big cities and residential complexes, which face many obstacles in the implementation of projects.

 

The price is reasonable and cheap.

 

No conflict with environmental and human health indicators.

 

The speed of setting up the parent factory and the possibility of supporting workshops or workshops.

 

The complexity of the machines required and ease of use.

 

Suitable for any type of asphalt and pavement (street - highway - airport runway)

 

Today, the process of changing the hot road construction system using emulsion methods is at the top of the activities of many countries and is going to completely replace its place with hot asphalt in this decade.

The history of using bitumen emulsions for road construction and maintenance dates back to 1920 and since 1953 bitumen emulsions have been widely used in the construction of freeways, highways, main, secondary and rural roads by cold asphalt method, types of protective asphalts, surface coating, stain consumption Capturing, maintaining and improving roads and… it is used. Bituminous emulsions have many advantages such as:

• More safety

•Save money

• Variety of applications

•energy saving

• Reducing environmental pollution

• Ability to use them on wet surfaces

 

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Iran bitumen 1

Bitumen of Iran

Nanotechnology in improving the properties of bitumen

The use of nanoparticles to improve the functional properties of materials has grown so much today that the use of nanotechnology in the manufacture of materials is recognized as an economic tool in the field of competition. The role of the pavement layer, which is made of asphalt mixtures, is unavoidable in the performance of pavements. On the other hand, the characteristics and performance of asphalt mixtures used in road pavement construction are strongly dependent on the characteristics of the bitumen used in it. So far, a lot of research has been done to investigate the properties of modified bitumens, including polymer bitumens, rubber bitumens, etc.

Recently, the use of nanoparticles in changing the behavioral and chemical properties of bitumen has been considered by researchers, and researchers have conducted several experiments to study these properties to improve the properties of asphalt mixtures made with these bitumens modified with nanoparticles.

 

The research unit of Jay Oil Refinery utilizes technical knowledge, specialized manpower and advanced laboratory equipment in the following fields:

 

A- Carrying out research activities in order to increase the quality of bitumen products, improve bitumen application methods, formulate special bitumen products and make them, use natural (mineral) bitumens to produce valuable added products, research on tar bitumens and related products Bitumen modification with various additives such as polymers, meeting the needs of industries and replacing imported bitumen products with domestic products. Controlling various types of bitumen and bitumen products, imported and domestic, performing quality tests.

 

 

B- Performing general and specific scientific laboratory services related to various types of bitumens and various bitumen products such as pipe coatings, bitumen emulsions, roof insulation layers, sealants, mastics, primers, wagons for car and car bodies, and polymer and mulch bitumens.

 

 

 

This unit in collaboration with partner laboratories. Services - Provides public and private laboratories, the most important of which are:

 

 

 

Softening point measurement

Penetration measurement

-Measurement of ductility (Ductility)

Fraass Breaking Point Measurement

- Investigation of the effect of temperature and air on bitumen (Thin Film Oven Test)

-Viscosity measurement

-Specific weight measurement (Specific Gravity)

-Measuring the solubility or degree of purity of bitumen (Solubility)

Flash point measurement

-Measurement of adhesion (Peel Test)

- Measuring the amount of vapor (movement due to heat) (Sag Test)

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Iranbitumen product in iran

Cold bitumen is a new material of bitumen and is used for insulation of air conditioner floors and bathrooms, asphalt or isogum sealing, pool or wall sealing, basement and wet walls for insulation and is one of the characteristics of soluble cold bitumen. It is in water and does not need heat. Emulsion bitumen or bitumen is obtained by mixing bitumen, water and emulsion materials in the refinery. As can be seen from the chemical properties of bitumen and water, these two substances do not mix under normal conditions and are separated due to different densities. Emulsifiers form a solution of the two dispersed together.

 

 

Advantages of cold bitumen product:

 

Water based and environmentally friendly

 

No need for heating

 

unflamable

 

High speed in execution

 

Seamless and seamless

 

UV and resistant

 

Cold bitumen uses:

 

Infrastructure and sealing of pools and tanks

 

On the floor before tile or ceramic

 

Building foundation and building pit

 

On different surfaces such as Iranite, brick, plaster, cement and…

 

Create a protective layer against steam and…

 

Waterproofing is a material used to prevent water and moisture from penetrating buildings. Bitumen is one of the waterproofing materials that is widely used in industry and construction. Bitumen must be liquefied when used in various applications. There are 3 methods to convert bitumen from high viscosity to a low viscosity fluid. : Heating bitumen, dissolving it in a solvent, emulsifying it.

 

 

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Bitumen refinery

Bitumen refinery processes

 

In an oil refinery, processed crude oil is divided into different cuts based on their boiling range. In atmospheric distillation, which is the first stage of this continuous process, crude oil is heated to 300 to 350 degrees Celsius and the more volatile components are heated. Gasoline and kerosene are distilled. This material leaves a residue called the atmospheric residue, which is mostly discharged under a vacuum.

The actual residual processing temperature is 350 to 390 ° C, but due to the vacuum applied, the most effective distillation cut-off point is 500 to 560 ° C. This vacuum distillation process produces more volatiles known as vacuum distillates, leaving a very non-greasy residue of high viscosity called a vacuum residue.

Depending on the origin of the crude oil, vacuum residues are used directly as bitumen without further processing. However, for some crude oils or to create special specifications, additional processing may be required, such as blowing gentle air from the residue. The air blowing process requires careful selection and control of process temperature, air velocity and residence time to ensure a stable product. Bitumens are sometimes produced by mixing vacuum residues with asphaltene from lubricating oils. For example, when producing lubricating oils in the same refinery, propane (PPA) sedimentary asphalt is commonly used in the manufacture of bitumen.

The choice of crude oil is an important aspect of bitumen production that requires expertise and experience to obtain a satisfactory product - it can not be used to produce all crude oil.

Bitumen A small number of approximately 1,500 crude oils available are suitable for the production of quality bitumen. In Australia, very few crude oils are able to produce bitumen by current Australian standards.

Cut bitumens are produced by diluting the paving grade bitumen with cutting or flux. Bitumen emulsions are made by dispersing asphalt grade bitumen in water with the help of emulsifier in a colloidal mill.

For industrial bitumen, it is necessary to blow hard air to produce a material that softens at temperatures above the level of the asphalt level with equivalent penetration. Therefore, this product is known as "air bitumen" or "oxidized". Typically, blower gas raw materials have a lower initial boiling point than paved surface asphalts. This process, along with intense blowing, imparts certain physical properties to industrial bitumen.

The production of high quality bitumen relies on a combination of modern refinery skills, experience and technology. These items are widely used to ensure the adequacy of feed sources and to monitor and control all stages of the process.

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Iran bitumen

Asphalt

 

Asphalt, natural screw, mineral fiber, or even bitumen are sticky, black and liquid or semi-solid petroleum. Asphalt can be classified as a screw. Asphalt is a mixture of alumina, lime, silica and bitumen. Asphalt is classified into two types: natural asphalt and sedimentary asphalt

 

Natural asphalt

 

As the name implies, natural asphalt is obtained mainly from nature and from lakes and rocks.

 

Asphalt lake

 

Lake asphalt contains 40 to 70% pure bitumen, which is boiled and refined in a tank. The output is refined asphalt used in road construction and industry.

 

Asphalt stone

 

Rock asphalt contains 10 to 15% of pure bitumen and calcareous material. The rocks are crushed and heated and then stabilized by sudden cooling. Extracted asphalt is used for paving tiles, etc.

 

Asphalt settles

 

Sedimentary asphalt is made by extracting crude oil with an asphalt base

 

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Bitumen product in iran

Making bitumen emulsions

Today, two methods for preparing bitumen emulsions are common in road construction, which are:

1- Continuous method

2- Modular method

The main difference between these two methods is that in the preparation of bitumen emulsion by continuous method, bitumen phase and aqueous phase are instantly prepared and injected into the production system. If in the modular method, the aqueous phase is prepared separately in two modules or the bitumen phase is mixed instantly in a colloidal mill. In the bitumen emulsion production process, the emulsion solution and bitumen are passed through the mill to make the emulsion. The pumps introduce the emulsion solution of bitumen into the mill. Emulsion solution consists of water, emulsion, acid and, if necessary, stabilizer, which are mixed carefully and in appropriate proportions to obtain a uniform solution with the desired degree of acidity. The bitumen used can be pure bitumen or bitumen mixed with an oil solvent such as kerosene or diesel or vegetable oils. The emulsion is removed from the hot mill. Therefore, before transferring to the storage tank, it must be entered into heat exchangers to reach the appropriate temperature and then enter the storage tank.

 

The emulsion temperature during manufacture should never exceed 100 ° C and should be kept between 85 and 95 ° C. In order to avoid local temperature rise, the temperature difference between the bitumen and the emulsion solution should be as small as possible. The bitumen must be hot enough to be pumped. For emulsions with 60% bitumen, the set temperature of the two phases should be considered around 195 ° C and the temperature of the emulsion at the outlet of the mill should be around 90 ° C. Before producing bitumen emulsion, a suitable formula should be selected to make it according to the application and related properties and relevant standards.

 

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iran bitumen

Application of bitumen in industry

 

 Aluminum foil compounds using bitumen

 

1) Izogam

 

2) Insulated water ducts, laminate

 

3) Insulation boards

 

4) Painting compositions

 

5) ورق‌ها

 

6) Tube wrapper

 

7) For roofing, shingles

 

1) Surface coating

2) Infiltrative macadam

3) Cold machine mixes

4) Sealing with suspended mixture

5) Surface coating

6) Reinforced coating

7) Soil consolidation

8) Address dust

 

Oil petroleum

 

Different methods of using mulches:

1) Stabilization of quicksand

2) Protection of airports and facilities

3) Construction mulches

4) Agricultural mulches

5) Production of artificial rain

6) Road and iron mulches

 

Uses of bitumen as bitumen coatings for protection of internal and external surfaces of concrete sewer pipes

 

Use of bitumen in polymer-modified waterproofing

 

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Bitumen_product_in_iran

Cold bitumen

 

Bit Bitoplast FRE bitumen insulation Asphalt protective coating:

 

 Bitoplast FRE solvent protective coating is a two-component polymer product that Bitoplast coating has excellent resistance against fuels and petroleum products and has a high adhesion to concrete and asphalt surfaces.

 

 

Bitoplast coating increases the life of asphalt and reduces its maintenance costs, and as a result is the most important factor of economic savings. Bitoplast emulsion strengthens and protects the asphalt, concrete cover and is not toxic or flammable.

 

Uses of Bitoplast bitumen insulation:

 

Covering surfaces exposed to petroleum products.

 

Concrete and asphalt surfaces of airports.

 

Oil, gas, petrochemical industries, parking lots, repair shops, gas stations.

 

Industrial plants, etc., which are exposed to oil, gasoline and diesel pollution.

 

Insulation of oil tanks.

 

Flight levels, airports, especially in the area of ​​stopping and repairing flight equipment.

 

 

 

Advantages of Bitoplast Coating:

 

Excellent resistance to fuels and petroleum products.

 

Resistant to weather and sea water.

 

Excellent adhesion on all surfaces.

 

Quick and easy implementation.

http://www.jeyoil.com/en/page/bitumen-product-in-iran

http://jeyoil.com/en/home

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